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Link Belt HC-138 Crane Service Pdf Manual

Link-Belt HC-138 Crane Service PDF Manual

The Link-Belt HC-138 is a 65 U.S. ton conventional lattice boom truck crane designed for demanding lifting applications where reliability, long reach and dependable field service are essential. Built on a heavy-duty multi-axle carrier with hydraulic outriggers and a powerful revolving upper, the HC-138 became a popular choice for bridge construction, refinery shutdowns, power projects and steel erection. This OEM Factory Service PDF Manual provides the original workshop procedures used by Link-Belt technicians to inspect, troubleshoot, repair and completely overhaul the crane's carrier, upper structure, hydraulic systems and mechanical drive components.

Comprehensive Coverage from Carrier to Boom Machinery

Unlike basic repair guides, this factory manual covers both the rubber-tire carrier and the revolving crane assembly in one reference. It includes detailed service procedures for steering, air brakes, hydraulic outriggers, planetary drum drives, boom hoist mechanisms and the complete Speed-O-Matic hydraulic power supply, allowing technicians to perform accurate repairs while maintaining original factory performance.

Machine Information

SpecificationDetails
ManufacturerLink-Belt Cranes
ModelHC-138
Machine TypeConventional Lattice Boom Truck Crane
Maximum Rated Capacity65 U.S. Tons
CarrierHeavy-Duty Multi-Axle Rubber Tire Carrier
Boom ConfigurationLattice Boom with Fly and Jib Attachments
Hoisting SystemTwo-Speed Planetary Drums with Optional Third Drum
Hydraulic ControlsSpeed-O-Matic (S-O-M) Hydraulic System
Counterweight SystemHydraulic Counterweight Remover
ApplicationsBridge Construction, Heavy Industrial Projects, Steel Erection, Refineries and Infrastructure Work

Factory Workshop Coverage

  • General workshop instructions and factory repair procedures.
  • Carrier servicing including front axle, wheel alignment and brake drum removal.
  • Front and rear brake actuator overhaul with complete air brake troubleshooting.
  • Steering gear, power steering pump and steering cylinder repairs.
  • Carrier clutch, transmission controls and auxiliary transmission reconditioning.
  • Hydraulic outriggers, remote throttle, control valves, telescoping tubes and jack cylinder servicing.
  • Power take-off system inspection and hydraulic system cleaning procedures.
  • Electrical wiring diagrams covering Waukesha, GM, Cummins, International and complete cab wiring.
  • Upper revolving frame overhaul including swing lock and counterweight remover system.
  • Counterweight remover cylinders and hydraulic cylinder reconditioning.
  • Vertical shafts including swing shaft assemblies and horizontal shafts including reverse, reduction and boom hoist shafts.
  • Front, rear and optional third drum shafts together with planetary drives, planetary brakes and boom hoist components.
  • Complete clutch assemblies, rotating joint servicing and swing brake adjustments.
  • Upper engine maintenance including Twin Disc clutch, chain case pump, storage procedures and engine wiring.
  • Speed-O-Matic hydraulic diagnostics including unloading valve, accumulator, relief valve, filters, pumps, solenoid valves and hydraulic control components.

Manual Specifications

Manual SectionCoverage
CarrierSteering, Brakes, Outriggers & Transmission
Upper StructureRevolving Frame & Counterweight System
Mechanical DriveShafts, Drum Drives, Clutches & Planetary Systems
Hydraulic SystemComplete S-O-M Diagnostics & Repairs
Electrical SystemMultiple Engine & Cab Wiring Diagrams
Boom MachineryBoom Hoist, Swing Brake & Drum Assemblies
Document FormatSearchable PDF
LanguageEnglish
DeliveryInstant Digital Download

Why This OEM Manual Is Valuable

The HC-138 combines a sophisticated carrier with a high-capacity crane upper, making accurate factory repair procedures essential. This manual walks technicians through hydraulic outrigger servicing, counterweight remover repairs, planetary drive rebuilding, steering diagnostics, boom hoist maintenance and complete hydraulic troubleshooting using the same procedures specified by Link-Belt. It is an indispensable workshop reference for keeping the crane operating safely and efficiently.

Frequently Asked Questions

Does this manual include both the carrier and crane upper?

Yes. It covers repairs for the rubber-tire carrier, hydraulic outriggers, steering, brakes, revolving frame and crane machinery.

Are hydraulic outriggers and power take-off systems covered?

Yes. Factory procedures are included for hydraulic outriggers, telescoping tubes, jack cylinders, PTO components and hydraulic control valves.

Does the manual include planetary drives and third drum repairs?

Yes. It explains overhaul procedures for planetary drives, drum shafts, third drum assemblies, boom hoist systems and clutch mechanisms.

Are electrical wiring diagrams included?

Yes. The manual contains wiring diagrams for Waukesha, GM, Cummins, International engine installations and complete cab electrical circuits.

Who should use this service manual?

This manual is ideal for crane repair workshops, fleet maintenance departments, equipment rebuild specialists, rental fleets and experienced technicians servicing the Link-Belt HC-138 truck crane.